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Bolt Diameter Chart – Nominal vs Actual Size, Decimal & Metric

Bolt Diameter Chart – Nominal vs Actual Size, Decimal & Metric Reference | ConcreteCalculate.com
Fasteners & Identification Reference

Bolt Diameter Chart
Nominal vs Actual Size, Decimal & Metric

Nominal versus actual measured bolt diameter, fractional, decimal, and metric equivalents, major/pitch/minor thread diameter, body diameter tolerances, and the correct method for measuring an unknown bolt with calipers.

Nominal vs Actual Diameter ASME B18.2.1 Body Tolerances Major / Pitch / Minor Diameter Verified Metric Conversions

Nominal bolt diameter is not always the exact physical diameter you measure

ASME B18.2.1-based data show a nominal 1-in. standard hex bolt can have a body maximum of 1.022 in., while a nominal 1-1/2-in. bolt can have a body maximum of 1.531 in. Nominal diameter is the size designation; the actual measured body or thread diameter can differ slightly because of standardized manufacturing tolerances.

Bolt Diameter Chart, Quick Reference

The flagship diameter identification table.

U.S. Bolt Diameter Chart

Nominal SizeDecimal (in.)MillimetersCommon UNC TPICommon UNF TPIBody Diameter Max (ASME B18.2.1)
1/4 in.0.2506.3520280.260
3/8 in.0.3759.52516240.388
1/2 in.0.50012.7013200.515
5/8 in.0.62515.87511180.642
3/4 in.0.75019.0510160.768
7/8 in.0.87522.2259140.895
1 in.1.00025.408121.022
1-1/4 in.1.25031.757121.277
1-1/2 in.1.50038.106121.531
✓ Verified Against ASME B18.2.1 Body Diameter Data

Body tolerance depends on the actual bolt product and standard; this column reflects the ASME B18.2.1 standard hex bolt example, not every bolt type.

Nominal bolt diameter is the size designation. The actual measured body or thread diameter can differ slightly because of standardized tolerances.

What Is Bolt Diameter?

The nominal outside diameter used to identify the fastener.

For threaded bolts, bolt diameter corresponds broadly to the major thread diameter. A 1/2-13 bolt has a nominal major diameter of 0.500 in., even though actual manufactured thread and body measurements are subject to tolerance.

Nominal Diameter vs Actual Diameter

Probably the most important technical section on this page.

TermWhat It Means
Nominal DiameterThe standardized name, such as 1/2 in., 3/4 in., or 1 in.
Actual DiameterThe real measured dimension, which can be slightly above or below nominal for an unthreaded body, or below nominal at thread crests depending on thread tolerance
Nominal DiameterBody Diameter Max
1/2 in.0.515 in.
3/4 in.0.768 in.
1 in.1.022 in.
✓ Verified Against ASME B18.2.1 Standard Hex Bolt Body Diameter Data

How to Measure Bolt Diameter

The correct method, and what to avoid.

Bolt TypeWhere to Measure
Threaded BoltAcross the outside crests of the thread
Unthreaded ShankAcross the cylindrical body

Best tools are a digital caliper or a micrometer. Avoid using head width, wrench size, or thread root diameter to identify nominal bolt diameter.

Digital caliper measuring a 1/2-inch bolt diameter across the outer thread crests to determine the major nominal diameter of a threaded bolt.
Measure bolt diameter across the outer thread crests using a caliper to find the major diameter. Compare the measurement with standard inch or metric nominal bolt sizes for accurate bolt identification.

Bolt Diameter Anatomy

The most important visual on the page.

Bolt diameter anatomy showing major, pitch, and minor diameter plus body diameter and head width A threaded bolt segment shown with the major diameter labeled at the outer thread crests, the pitch diameter labeled at a mid-thread level, the minor diameter labeled at the thread roots, the plain body diameter labeled on the unthreaded shank above the threads, and the head width labeled at the hex head head width body diameter major diameter pitch diameter minor diameter
Bolt diameter anatomy: major diameter (outer thread crests, used for nominal size), pitch diameter (mid-thread), minor diameter (thread roots), plain body diameter, and head width.

Fractional Bolt Diameter Chart

One of the main SEO tables on this page.

Fractional DiameterDecimal InchesMillimeters
1/40.2506.35
3/80.3759.525
1/20.50012.70
5/80.62515.875
3/40.75019.05
7/80.87522.225
11.00025.40
✓ Exact Conversions, 1 in. = 25.4 mm
Common fractional bolt sizes in the inch series showing 1/4, 3/8, 1/2, 5/8, 3/4, and 1-inch nominal bolt diameters with decimal equivalents.
Common fractional bolt diameters from 1/4 inch to 1 inch with their decimal-inch equivalents. Bolt size is based on the nominal outside thread or shank diameter, not the width of the hex bolt head.

Bolt Diameters Smallest to Largest

Distinguishing common sizes from specialty/product-specific ones, rather than listing every fraction.

CategorySizes
Common General-Purpose Sizes1/4, 5/16, 3/8, 7/16, 1/2, 5/8, 3/4, 7/8, 1 in.
Larger Construction/Structural Sizes1-1/8, 1-1/4, 1-3/8, 1-1/2 in.
Specialty/Product-Specific SizesLarger diameters and intermediate sizes depending on manufacturer and product line

Product standards do not necessarily manufacture every fractional increment; this list reflects recognized commercial series rather than every possible size.

Decimal Bolt Diameter Chart

Useful for users measuring with calipers.

Measured Decimal (approx.)Likely Nominal SizeExact Nominal Decimal
~0.5001/2 in.0.500
~0.6255/8 in.0.625
~0.7503/4 in.0.750
~1.0001 in.1.000

A measured value should be interpreted with tolerance and thread condition in mind; a reading of 0.515 in. on a bolt is still consistent with a nominal 1/2-in. size under ASME B18.2.1 body tolerances.

Bolt Diameter in Millimeters

A conversion reference only, not a metric-size equivalency claim.

Inch BoltExact mm Equivalent
1/4 in.6.35
3/8 in.9.525
1/2 in.12.70
5/8 in.15.875
3/4 in.19.05
1 in.25.40

Do not imply 1/2 in. equals M12 simply because 1/2 in. equals 12.7 mm, while M12 is nominally 12 mm; these are two different, non-interchangeable standards.

Inch vs Metric Bolt Diameter Chart

Useful for identification, but nearest size does not mean interchangeable.

Inch SizeExact mmNearest Metric SizeDifference
5/16 in.7.938M80.062 mm
3/8 in.9.525M100.475 mm
1/2 in.12.700M120.700 mm
5/8 in.15.875M160.125 mm
3/4 in.19.050M200.950 mm
1 in.25.400M241.400 mm
✓ All Differences Independently Calculated and Verified

Metric commercial fastener sizes are selected separately under ISO 262, which covers ISO metric screw-thread sizes from 1 mm through 100 mm. Nearest size does not mean interchangeable.

U.S. vs Metric Bolt Diameter Systems

Two entirely separate dimensional systems.

SystemExample
Inch Bolt1/2-13
Metric BoltM12x1.75

Inch diameter uses fractions, metric uses nominal millimeters, inch pitch often uses TPI, and metric pitch uses mm per thread. See the US Bolt Sizes Chart and Metric Thread Chart for the complete systems.

Bolt Diameter vs Thread Pitch

A diameter can have several thread pitches.

A 1/2-in. diameter can use 1/2-13 UNC or 1/2-20 UNF. The diameter remains 0.500 in. in both cases, but thread spacing changes.

Same nominal diameter with two different thread pitches Two threaded rod segments of identical one half inch outside diameter shown side by side, the left labeled one half dash thirteen UNC with wider spaced coarse threads, and the right labeled one half dash twenty UNF with more closely spaced fine threads, demonstrating that diameter and pitch are independent 1/2-13 UNC same 0.500 in. OD, coarser pitch 1/2-20 UNF same 0.500 in. OD, finer pitch
1/2-13 UNC and 1/2-20 UNF have exactly the same 0.500-in. nominal diameter; only the thread pitch differs.

UNC Bolt Diameter Chart

Which coarse pitch commonly accompanies each diameter.

Nominal DiameterUNC TPIPitch (in.)
1/4200.0500
3/8160.0625
1/2130.0769
3/4100.1000
180.1250

For full thread geometry, see the UNC Thread Chart.

UNF Bolt Diameter Chart

Which fine pitch commonly accompanies each diameter.

Nominal DiameterUNF TPIPitch (in.)
1/4280.0357
3/8240.0417
1/2200.0500
3/4160.0625
1120.0833

For full thread geometry, see the UNF Thread Chart.

8UN Large Bolt Diameters

Used for selected large-diameter industrial fasteners.

For larger industrial bolts, 8UN uses 8 threads per inch for selected diameters and specifications above 1 in. The 8-thread series is used in several ASTM fastener specifications for diameters 1 in. and above. Do not assume every bolt above 1 in. is 8UN; UNC and UNF remain common at those diameters too.

Major Diameter vs Pitch Diameter vs Minor Diameter

An excellent technical differentiator.

TermDefinition
Major DiameterLargest diameter across thread crests
Pitch DiameterImaginary diameter where thread thickness equals groove width
Minor DiameterSmallest diameter at thread roots
📌

Central Point

When identifying bolt size with calipers, the major diameter is the relevant starting measurement, not the pitch or minor diameter.

Bolt Body / Shank Diameter Chart

Where this page becomes more authoritative than a generic fraction-conversion chart.

Nominal DiameterBody Diameter MaxDifference from Nominal
1/20.515+0.015
5/80.642+0.017
3/40.768+0.018
7/80.895+0.020
11.022+0.022
1-1/41.277+0.027
1-1/21.531+0.031
✓ Verified: ASME B18.2.1 Standard Hex Bolt Example

This table reflects the ASME B18.2.1 standard hex bolt example, not every bolt product; body tolerance rules vary by product and standard.

Full-Body vs Reduced-Body Bolts

Kept concise.

Not every bolt has an unthreaded body exactly equal to nominal thread diameter. Potential configurations include full body, reduced body, and fully threaded body. Do not infer structural performance from body appearance alone.

Bolt Diameter vs Head Size

A major practical distinction.

A 3/4-in. standard hex bolt has a nominal diameter of 3/4 in. and a standard head across flats of 1-1/8 in. Bolt diameter and head diameter or width are different dimensions. For the complete head dimensional reference, see the Hex Bolt Size Chart.

Bolt Diameter vs Wrench and Socket Size

The same nominal diameter can require two different socket sizes depending on head style.

A 3/4-in. standard hex bolt has D = 3/4 in. but a wrench/socket size of 1-1/8 in. For a 3/4-in. heavy-hex bolt, the wrench/socket size is 1-1/4 in. See the Socket Size Chart for the complete reference.

Same bolt diameter with standard hex and heavy hex head sizes compared A three quarter inch bolt shank shown with two possible heads, a standard hex head requiring a one and one eighth inch socket, and a heavy hex head requiring a one and one quarter inch socket, illustrating that the same nominal diameter can require two different socket sizes depending on head style 3/4 in. diameter Standard Hex 1-1/8 in. socket Heavy Hex 1-1/4 in. socket
The same 3/4-in. nominal bolt diameter takes a 1-1/8-in. socket in the standard hex pattern or a 1-1/4-in. socket in the heavy hex pattern.

Standard Hex vs Heavy Hex at the Same Diameter

Changing head style does not change nominal bolt diameter.

Bolt DiameterStandard Hex AFHeavy Hex AF
1/2 in.3/4 in.7/8 in.
3/4 in.1-1/8 in.1-1/4 in.
1 in.1-1/2 in.1-5/8 in.

A 3/4-in. standard hex bolt and a 3/4-in. heavy-hex bolt both have 3/4-in. nominal thread diameter, but their heads use different wrench sizes.

Standard hex bolt vs heavy-hex bolt comparison showing the same 1/2-inch nominal diameter with different head widths across flats.
Standard and heavy-hex bolts can have the same nominal 1/2-inch thread diameter while using different head widths across flats, resulting in different wrench or socket requirements.

Structural Bolt Diameter Chart

Covers heavy construction fasteners.

Structural Bolt DiameterHeavy-Hex Across FlatsApplicable Specification
1/2 in.7/8 in.ASTM F3125 / ASME B18.2.6
3/4 in.1-1/4 in.ASTM F3125 / ASME B18.2.6
1 in.1-5/8 in.ASTM F3125 / ASME B18.2.6
1-1/2 in.2-3/8 in.ASTM F3125 / ASME B18.2.6
✓ Verified Against Current ASME B18.2.6 Structural Bolt Data

Full grade and strength data are kept on the dedicated Bolt Grade Chart.

Anchor Bolt Diameter Chart

Especially relevant to ConcreteCalculate’s construction audience.

Anchor rods and bolts are commonly specified primarily by diameter, length, grade, and embedment configuration, but diameter selection is a structural-design question, not a simple lookup. See the Anchor Bolt Size Chart for the complete sizing and design data.

Lag Screw / Lag Bolt Diameter Chart

A frequently searched but easily confused fastener category.

Current ASME-based hex-lag examples include diameters from around 1/2 in. upward, with diameter-specific coarse wood-screw-style thread pitches rather than UNC threads. A lag screw does not use the same thread system as a machine or hex bolt just because nominal diameter is the same. See the Lag Bolt Sizes Chart for complete lag-specific data.

Carriage and Other Bolt Diameter Types

Reinforces that different head styles can share the same nominal body diameter.

Carriage bolts are identified by nominal threaded diameter, along with a square neck and round head as distinguishing head features. Square-head bolts use the same nominal body-diameter convention as other inch-series bolts, but with different head geometry entirely. Do not make head diameter part of the main bolt-diameter table for these types.

Bolt Diameter vs Bolt Grade

A critical distinction.

A 3/4-in. bolt could potentially exist in different SAE grades, ASTM specifications, and finishes. Diameter tells you size; grade or specification tells you mechanical and material requirements. See the Bolt Grade Chart for grade and strength data.

Bolt Diameter vs Bolt Length

Another common confusion.

Bolt size is often written as D x L or D-TPI x L. For example, 3/4-10 x 4 means diameter = 3/4 in., 10 TPI, and length = 4 in. The 4-in. dimension is not the diameter.

Bolt Diameter vs Hole Diameter

The clearance hole is normally larger than nominal bolt diameter.

This page does not publish one universal hole-offset formula, because requirements vary by connection type, structural standard, fit class, and bolt diameter. Confirm the applicable hole size against the governing connection specification.

Bolt Diameter vs Nut and Washer Size

Very useful cluster integration.

For a nominal 3/4-in. bolt, the nominal nut thread is 3/4 in. with matching pitch, and the nominal washer size is 3/4 in., but actual washer ID is greater than 3/4 in., and nut outside width is greater than 3/4 in. See the Nut Size Chart and Washer Size Chart for complete mating dimensions.

How to Identify an Unknown Bolt Diameter

One of the most useful sections on this page.

Bolt Diameter Identification Workflow

1
Clean rust or debris from the thread.
2
Measure major diameter with calipers.
3
Convert measured value to nearest recognized nominal size.
4
Determine inch vs metric.
5
Measure thread pitch/TPI.
6
Check head type.
7
Verify grade/head markings.
8
Compare against chart.
For deeper thread identification support, see the Thread Identification Chart.

Measuring Damaged, Corroded, or Coated Bolts

Rust, plating, and damage can distort readings.

Rust, plating, damaged crests, and deformation can distort caliper readings. Measure several locations, use undamaged threads where possible, and combine diameter measurement with thread pitch rather than guessing from wrench size alone.

Common Mistakes and Chart Limitations

Measuring the hex head instead of the shank/thread

Head width is always larger than the actual bolt diameter.

Assuming wrench size equals bolt diameter

Wrench size matches head across flats, a separate dimension.

Measuring thread root diameter

This gives the minor diameter, not the nominal major diameter.

Confusing major diameter with pitch diameter

Pitch diameter is a specialized mid-thread dimension, not the identification measurement.

Treating actual body max as nominal size

Body diameter max is a tolerance limit, not the nominal designation.

Rounding every measured value to the nearest 1/16

Some diameters follow recognized series that skip certain fractions.

Confusing 1/2 in. with M12

1/2 in. equals 12.7 mm; M12 is nominally 12 mm, a real 0.7 mm difference.

Assuming metric nearest equivalent is interchangeable

Close dimensions do not create thread or fit compatibility.

Ignoring thread pitch

Diameter alone does not fully identify a bolt or its mating nut.

Confusing UNC and UNF

Same diameter, different pitch, and not thread-compatible.

Assuming every large bolt is 8UN

UNC and UNF remain common even at 1 in. and above.

Confusing bolt diameter with bolt length

These are two separate numbers in a size designation.

Confusing bolt diameter with washer ID or nut width

Mating hardware always has larger actual dimensions than the nominal size.

Assuming heavy hex has a larger thread diameter than standard hex

Only the head width differs; nominal thread diameter stays the same.

Assuming bolt grade changes nominal diameter

Grade affects material and strength, not dimensions.

Using lag-screw thread pitch as machine-bolt pitch

Lag screws use their own diameter-specific coarse pitch, not UNC.

Measuring corrosion/plating rather than base geometry

Coating thickness can distort caliper readings.

Read before finalizing a bolt diameter identification

Nominal diameter is a standardized designation, and actual manufactured dimensions have tolerances. Body diameter rules vary with bolt product and standard, and major thread diameter is not identical to pitch or minor diameter. Head size is separate from bolt diameter, and wrench or socket size is separate from bolt diameter as well. Thread pitch must be identified independently, and inch and metric fasteners are separate systems. Structural, anchor, lag, and specialty bolts can have different dimensional rules, and commercial availability varies. Structural bolt sizing requires project-specific engineering.

Bolt Diameter FAQs

How is bolt diameter measured?
Bolt diameter is measured across the outside crests of the thread for a threaded bolt, or across the cylindrical body for an unthreaded shank, using a digital caliper or micrometer rather than measuring the head width or wrench size.
Do you measure a bolt across the threads?
Yes, for the major (nominal) diameter, measure across the outside crests of the threads. Measuring across the thread roots gives the minor diameter instead, which is a smaller, different value not used to identify nominal bolt size.
Is bolt size the same as diameter?
Diameter is one part of a complete bolt size designation, but a full bolt size also includes thread pitch and length. Diameter alone, such as 1/2 in., does not fully specify a bolt.
Is a 1/2-in. bolt exactly 0.500 in.?
0.500 in. is the nominal major diameter for a 1/2-in. bolt, but the actual measured diameter can differ slightly within standardized manufacturing tolerances. For a standard ASME B18.2.1 hex bolt, the body diameter maximum for a nominal 1/2-in. size is 0.515 in.
Why does my 1-in. bolt measure slightly over 1 in.?
This is normal. A nominal 1-in. standard hex bolt under ASME B18.2.1 has a published body diameter maximum of 1.022 in., so a measurement slightly above 1.000 in. is within the standardized tolerance, not a defect or a different nominal size.
Is bolt diameter the same as wrench size?
No. Bolt diameter refers to the nominal thread or shank size, while wrench size refers to the head’s width across flats, which is always a larger, separate dimension. A 3/4-in. bolt uses a 1-1/8-in. wrench in the standard hex pattern.
What diameter is a 3/8-in. bolt in millimeters?
A 3/8-in. bolt has an exact nominal diameter of 9.525 mm.
What diameter is a 1/2-in. bolt in millimeters?
A 1/2-in. bolt has an exact nominal diameter of 12.7 mm.
What diameter is a 3/4-in. bolt in millimeters?
A 3/4-in. bolt has an exact nominal diameter of 19.05 mm.
Is 1/2 in. the same as M12?
No. 1/2 in. equals exactly 12.7 mm, while M12 is nominally 12 mm, a difference of 0.7 mm. They are close but not the same, and their thread systems, pitch, and tolerances are entirely different, so they are not interchangeable.
Is 3/8 in. the same as M10?
No. 3/8 in. equals exactly 9.525 mm, while M10 is nominally 10 mm, a difference of 0.475 mm. This is one of the larger gaps among common inch-to-metric comparisons, so the two sizes should never be treated as interchangeable.
How do I tell whether a bolt is metric or SAE/inch?
Measure the diameter and thread pitch precisely. Inch bolts measure to fractional-inch decimal values and use threads per inch, while metric bolts measure to round millimeter values and use pitch expressed in millimeters per thread, which is usually the clearest distinguishing measurement.
Does UNC vs UNF change bolt diameter?
No. A 1/2-13 UNC bolt and a 1/2-20 UNF bolt have the same nominal 0.500-in. major diameter; only the thread pitch differs. Diameter and thread pitch are independent characteristics of a bolt’s designation.
What is thread major diameter?
Thread major diameter is the largest diameter of a screw thread, measured across the outside crests, and it is the diameter used to identify the nominal bolt size.
What is pitch diameter?
Pitch diameter is an imaginary diameter partway between the major and minor diameters, at the point where the thread width equals the groove width, used in precision thread fit calculations rather than everyday size identification.
What is minor diameter?
Minor diameter is the smallest diameter of a screw thread, measured at the thread roots, and it should not be used to identify nominal bolt size since it reads noticeably smaller than the major diameter.
Does bolt grade change diameter?
No. Bolt grade describes material and mechanical strength properties, such as SAE Grade 5 or Grade 8, but it does not change the nominal diameter, thread pitch, or standard dimensional envelope of the bolt.
Is heavy-hex bolt diameter larger than standard hex?
No, not in nominal thread diameter. A 3/4-in. standard hex bolt and a 3/4-in. heavy-hex bolt share the same 3/4-in. nominal thread diameter; only the head width across flats differs, with heavy hex being larger.
What diameter are structural bolts?
ASTM F3125 structural bolts under the ASME B18.2.6 heavy-hex dimensional standard commonly range from about 1/2 in. through 1-1/2 in. in nominal diameter, though the exact range depends on the specific grade and style.
How do I identify an unknown bolt with calipers?
Clean debris from the threads, measure the major diameter across the outside thread crests with a caliper, compare that reading to recognized nominal inch or metric sizes, then separately measure thread pitch or count threads per inch to confirm the exact thread series before matching to a chart.

Download the Bolt Diameter Chart

Get a printable reference including fractional, decimal, metric, and body-diameter tolerance tables on this page for jobsite or shop use.

Fractional and decimal tables Inch-to-metric conversion chart Nominal vs actual body diameter Major/pitch/minor diameter guide Measurement workflow Common mistakes checklist

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