Schedule 80 Pipe Chart 2026 – NPS, OD, Wall, ID & Weight
Schedule 80 Pipe Chart
NPS, OD, Wall, ID & Weight
The complete NPS, DN, outside diameter, wall thickness, inside diameter, and weight reference for Schedule 80 steel pipe, in inches and millimeters.
Reviewed by Muhammad Ramzan Babar, PhD Researcher & Calculator Developer · View Profile⭐⭐⭐ Schedule 80 Pipe Chart: Complete Reference Table
NPS, DN, outside diameter, wall thickness, inside diameter, and weight, per ASME B36.10M.
| NPS | DN | OD (in) | OD (mm) | Wall (in) | Wall (mm) | ID (in) | ID (mm) | lb/ft | kg/m |
|---|---|---|---|---|---|---|---|---|---|
| 1/8″ | 6 | 0.405 | 10.29 | 0.095 | 2.41 | 0.215 | 5.46 | 0.31 | 0.47 |
| 1/4″ | 8 | 0.540 | 13.72 | 0.119 | 3.02 | 0.302 | 7.67 | 0.54 | 0.80 |
| 3/8″ | 10 | 0.675 | 17.14 | 0.126 | 3.20 | 0.423 | 10.74 | 0.74 | 1.10 |
| 1/2″ | 15 | 0.840 | 21.34 | 0.147 | 3.73 | 0.546 | 13.87 | 1.09 | 1.62 |
| 3/4″ | 20 | 1.050 | 26.67 | 0.154 | 3.91 | 0.742 | 18.85 | 1.47 | 2.19 |
| 1″ | 25 | 1.315 | 33.40 | 0.179 | 4.55 | 0.957 | 24.31 | 2.17 | 3.23 |
| 1-1/4″ | 32 | 1.660 | 42.16 | 0.191 | 4.85 | 1.278 | 32.46 | 3.00 | 4.46 |
| 1-1/2″ | 40 | 1.900 | 48.26 | 0.200 | 5.08 | 1.500 | 38.10 | 3.63 | 5.40 |
| 2″ | 50 | 2.375 | 60.32 | 0.218 | 5.54 | 1.939 | 49.25 | 5.02 | 7.47 |
| 2-1/2″ | 65 | 2.875 | 73.02 | 0.276 | 7.01 | 2.323 | 59.00 | 7.66 | 11.40 |
| 3″ | 80 | 3.500 | 88.90 | 0.300 | 7.62 | 2.900 | 73.66 | 10.25 | 15.26 |
| 3-1/2″ | 90 | 4.000 | 101.60 | 0.318 | 8.08 | 3.364 | 85.45 | 12.51 | 18.61 |
| 4″ | 100 | 4.500 | 114.30 | 0.337 | 8.56 | 3.826 | 97.18 | 14.98 | 22.30 |
| 5″ | 125 | 5.563 | 141.30 | 0.375 | 9.52 | 4.813 | 122.25 | 20.78 | 30.92 |
| 6″ | 150 | 6.625 | 168.27 | 0.432 | 10.97 | 5.761 | 146.33 | 28.57 | 42.52 |
| 8″ | 200 | 8.625 | 219.07 | 0.500 | 12.70 | 7.625 | 193.67 | 43.39 | 64.57 |
| 10″ | 250 | 10.750 | 273.05 | 0.593 | 15.06 | 9.564 | 242.93 | 64.33 | 95.73 |
| 12″ | 300 | 12.750 | 323.85 | 0.687 | 17.45 | 11.376 | 288.95 | 88.51 | 131.72 |
| 14″ | 350 | 14.000 | 355.60 | 0.750 | 19.05 | 12.500 | 317.50 | 106.13 | 157.95 |
| 16″ | 400 | 16.000 | 406.40 | 0.843 | 21.41 | 14.314 | 363.58 | 136.46 | 203.08 |
| 18″ | 450 | 18.000 | 457.20 | 0.937 | 23.80 | 16.126 | 409.60 | 170.76 | 254.11 |
| 20″ | 500 | 20.000 | 508.00 | 1.031 | 26.19 | 17.938 | 455.63 | 208.87 | 310.84 |
| 24″ | 600 | 24.000 | 609.60 | 1.218 | 30.94 | 21.564 | 547.73 | 296.36 | 441.03 |
ASME B36.10M is the authoritative dimensional standard for welded and seamless wrought carbon and alloy steel pipe, including the Schedule 80 series. Values above were calculated and cross-verified against multiple independently published B36.10M based references for accuracy.
Schedule 80 is a standardized wall-thickness designation associated with a particular NPS, not a universal 0.80 inch dimension. Wall thickness varies substantially by size, from 0.095 inches at 1/8 inch to 1.218 inches at 24 inch, all under the same “Schedule 80” label.
⭐⭐⭐ What Is Schedule 80 Pipe?
A standardized, thicker wall designation under ASME B36.10M.
NPS and DN
The nominal size designation, in inch (NPS) or metric (DN) form.
Outside diameter (OD)
Fixed for each NPS regardless of schedule; identical to the Schedule 40 OD at the same size.
Wall thickness
Thicker than Schedule 40 at the same NPS, determined by the Schedule 80 designation.
Inside diameter (ID)
Calculated from OD and wall thickness: ID = OD minus 2 times wall thickness; smaller than Schedule 40’s ID at the same NPS.
⭐⭐⭐ Schedule 80: OD, Wall Thickness, ID & Weight Relationship
The central dimensional chain that gives this page its distinct purpose.
For NPS 2, OD stays fixed at 2.375 inches whether the pipe is Schedule 40 or Schedule 80. Schedule 80 increases wall thickness to 0.218 inches, reducing ID to approximately 1.939 inches and increasing plain end weight to approximately 5.02 lb/ft compared to Schedule 40’s 3.65 lb/ft.
Schedule vs wall thickness
Schedule 80 is a standardized wall thickness for a given NPS, not a universal value. 1/2 inch NPS is 0.147 inches; 2 inch NPS is 0.218 inches; 6 inch NPS is 0.432 inches, all under the same Schedule 80 label.
Schedule vs inside diameter
For the same NPS, a thicker wall directly reduces ID compared to a thinner schedule at that size.
⭐⭐⭐ Schedule 80 Pipe NPS to DN Chart
Cross-referencing inch based NPS against metric DN.
| NPS | DN |
|---|---|
| 1/2″ | 15 |
| 3/4″ | 20 |
| 1″ | 25 |
| 1-1/4″ | 32 |
| 1-1/2″ | 40 |
| 2″ | 50 |
| 2-1/2″ | 65 |
| 3″ | 80 |
| 4″ | 100 |
| 6″ | 150 |
| 8″ | 200 |
| 10″ | 250 |
| 12″ | 300 |
| 14″ | 350 |
| 16″ | 400 |
| 18″ | 450 |
| 20″ | 500 |
| 24″ | 600 |
⭐⭐⭐ Schedule 80 Pipe NPS vs Actual OD
Why isn’t 1 inch pipe actually 1 inch outside diameter?
1 inch NPS has an actual outside diameter of 1.315 inches; 2 inch NPS has an actual OD of 2.375 inches. This gap applies across NPS 12 and smaller. For NPS 14 and larger, the numerical NPS corresponds directly to the actual OD in inches.
⭐⭐⭐ Schedule 80 Pipe Inside Diameter Calculation
The formula behind every ID value in this chart.
ID = OD minus 2t. For 2 inch NPS Schedule 80: OD = 2.375 in, wall = 0.218 in. ID = 2.375 minus 2(0.218) = 2.375 minus 0.436 = 1.939 inches, matching the standard tabulated value.
⭐⭐⭐ Schedule 80 Pipe Weight Formula & Calculation
The theoretical relationship behind tabulated weight values.
W (lb/ft) = 10.6802 × t × (OD − t), where t and OD are in inches, based on carbon steel density.
Establish the nominal pipe size.
Confirm the wall thickness designation.
Look up the standard actual outside diameter for that NPS.
Identify the Schedule 80 wall for that NPS.
Use the annular ring area between OD and ID with carbon steel density.
Confirm the calculated result against the tabulated B36.10M value.
2 Inch Schedule 80 Calculation Example
See the Steel Pipe Weight Chart for the complete weight reference across every schedule.
⭐⭐⭐ Schedule 80 Pipe by NPS
Concise individual reference for the most commonly searched sizes.
1/2 inch Schedule 80 ⭐⭐⭐
OD 0.840 in, wall 0.147 in, ID 0.546 in, 1.09 lb/ft (1.62 kg/m).
3/4 inch Schedule 80
OD 1.050 in, wall 0.154 in, ID 0.742 in, 1.47 lb/ft (2.19 kg/m).
1 inch Schedule 80 ⭐⭐⭐
OD 1.315 in, wall 0.179 in, ID 0.957 in, 2.17 lb/ft (3.23 kg/m).
1-1/2 inch Schedule 80 ⭐⭐⭐
OD 1.900 in, wall 0.200 in, ID 1.500 in, 3.63 lb/ft (5.40 kg/m).
2 inch Schedule 80 ⭐⭐⭐
DN 50, OD 2.375 in, wall 0.218 in, ID 1.939 in, 5.02 lb/ft (7.47 kg/m).
3 inch Schedule 80 ⭐⭐⭐
OD 3.500 in, wall 0.300 in, ID 2.900 in, 10.25 lb/ft (15.26 kg/m).
4 inch Schedule 80 ⭐⭐⭐
OD 4.500 in, wall 0.337 in, ID 3.826 in, 14.98 lb/ft (22.30 kg/m).
6 inch Schedule 80 ⭐⭐⭐
OD 6.625 in, wall 0.432 in, ID 5.761 in, 28.57 lb/ft (42.52 kg/m).
8 inch Schedule 80 ⭐⭐⭐
OD 8.625 in, wall 0.500 in, ID 7.625 in, 43.39 lb/ft (64.57 kg/m).
12 inch Schedule 80 ⭐⭐⭐
OD 12.750 in, wall 0.687 in, ID 11.376 in, 88.51 lb/ft (131.72 kg/m).
16 inch Schedule 80
OD 16.000 in, wall 0.843 in, ID 14.314 in, 136.46 lb/ft (203.08 kg/m).
24 inch Schedule 80
OD 24.000 in, wall 1.218 in, ID 21.564 in, 296.36 lb/ft (441.03 kg/m).
⭐⭐⭐ Schedule 80 vs Schedule 40
The single most important comparison for this page.
| Property | Schedule 40 | Schedule 80 |
|---|---|---|
| NPS | Same | Same |
| OD | Same | Same |
| Wall | Thinner | Thicker |
| ID | Larger | Smaller |
| Weight | Lower | Higher |
| NPS 2 | Wall (in) | ID (in) | Weight (lb/ft) |
|---|---|---|---|
| Schedule 40 | 0.154 | 2.067 | 3.65 |
| Schedule 80 | 0.218 | 1.939 | 5.02 |
See the complete Schedule 40 Pipe Chart for the full dimensional series across all sizes.
⭐⭐⭐ Schedule 80 vs Schedule 160, XS & XXS
Where Schedule 80 sits within the broader wall thickness system.
Schedule 80 vs Schedule 160
Schedule 160 has a thicker wall, smaller ID, and higher weight than Schedule 80 at the same NPS, using more material for heavier duty or higher pressure applications.
Schedule 80 vs XS ⭐⭐⭐
XS (Extra Strong) corresponds to Schedule 80 for NPS 1/8 through 8. At NPS 10 and larger, XS diverges from Schedule 80 and uses its own fixed wall thickness (0.500 in XS versus 0.687 in Schedule 80 at 12 inch NPS). Phrase this as “Schedule 80 corresponds to XS for applicable sizes,” not a universal equivalence.
Schedule 80 vs XXS
XXS (Double Extra Strong) has substantially thicker walls than Schedule 80 for applicable sizes, used for the heaviest duty applications within a limited NPS range.
⭐⭐⭐ Schedule 80 vs Schedule 80S
A distinct standard, not simply a stainless steel relabeling.
| Feature | Schedule 80 | Schedule 80S |
|---|---|---|
| Primary standard | ASME B36.10M | ASME B36.19M |
| Material context | Wrought carbon/alloy steel pipe | Stainless steel pipe |
| S suffix | No | Yes |
| Dimensions | Per B36.10M | Per B36.19M, own table |
The S suffix specifically differentiates ASME B36.19M stainless steel dimensions from ASME B36.10M carbon steel dimensions. Some B36.19M values differ from the equivalent B36.10M schedule at particular sizes, including NPS 10 and 12 for Schedule 80S. Always confirm which standard governs the actual material before assuming equivalence.
⭐⭐⭐ Schedule 80 Pipe Pressure Rating
Schedule 80 is not itself a universal pressure rating.
Thicker walls can provide greater pressure capacity for a given material and diameter, but actual allowable pressure requires material, grade, temperature, wall thickness, the applicable design code, manufacturing specification, corrosion allowance, and service conditions together. Never state “Schedule 80 equals X psi.” See the Pipe Pressure Rating Chart for the complete material-specific framework.
⭐⭐⭐ Schedule 80 Pipe Applications & Material Grades
Common uses, with the important dimension-versus-material distinction.
Common applications
- Industrial piping
- Utility piping
- Water systems
- Process piping
- Compressed air
- Mechanical systems
- Construction piping
Schedule vs material grade
Schedule 80 describes dimensions only. Material grade (carbon steel, alloy steel, specific ASTM or API product grades) is a separate specification determining strength, corrosion resistance, and temperature capability. Not every Schedule 80 pipe has identical mechanical properties.
⭐⭐⭐ Schedule 80 Steel vs PVC vs Copper
The same phrase applies to fundamentally different products.
| Product | Governing Standard | Material |
|---|---|---|
| Steel Schedule 80 | ASME B36.10M | Carbon/alloy steel |
| PVC Schedule 80 | ASTM D1785 | Polyvinyl chloride |
Steel and PVC Schedule 80 generally share OD conventions but are governed by entirely separate standards and materials. See the PVC Pipe Size Chart for the PVC-specific reference.
Copper tube uses Type K/L/M designations, an entirely different system from steel schedules; see the Copper Pipe Size Chart.
⭐⭐⭐ Schedule 80 Pipe Flow Area & Volume
ID determines flow area, always smaller for Schedule 80 than Schedule 40 at the same NPS.
A = πD²/4, using the actual Schedule 80 ID.
| NPS | Sch 80 ID (in) | Flow Area (in²) |
|---|---|---|
| 1/2″ | 0.546 | 0.234 |
| 1″ | 0.957 | 0.719 |
| 2″ | 1.939 | 2.95 |
| 4″ | 3.826 | 11.50 |
| 6″ | 5.761 | 26.06 |
| 8″ | 7.625 | 45.66 |
⭐⭐⭐ Schedule 80 Pipe Weight With Water & Coating
Bare pipe weight is not installed system weight.
| NPS | Empty Weight (lb/ft) | Water Weight (lb/ft) | Filled Weight (lb/ft) |
|---|---|---|---|
| 2″ | 5.02 | 0.87 | 5.89 |
| 4″ | 14.98 | 3.26 | 18.24 |
| 6″ | 28.57 | 7.28 | 35.85 |
Standard pipe weight does not automatically represent coating, insulation, cladding, fittings, valves, or contents. Support design should consider empty pipe, operating contents, insulation, fittings, valves, and the hydrotest condition together, not bare pipe weight alone.
⭐⭐⭐ Identifying & Measuring Schedule 80 Pipe
Practical field methods for confirming Schedule 80.
Check for printed manufacturer, NPS, schedule, grade, standard, heat/lot, and certification information.
Confirm nominal pipe size from markings or by measuring OD.
Use a caliper or tape at the largest point.
Use a caliper/micrometer at an accessible end, or an ultrasonic thickness gauge for installed pipe.
Measure directly where accessible, or calculate as ID = OD minus 2t.
Match dimensions against ASME B36.10M for that NPS and confirm the material specification.
⭐⭐⭐ Schedule 80 Pipe Standards & Tolerances
Authoritative sourcing and manufacturing considerations.
ASME B36.10M
The primary dimensional reference for welded and seamless wrought carbon and alloy steel pipe, providing NPS, OD, wall thickness, schedules, and plain end weight/mass.
ASME B36.19M
The separate stainless steel pipe standard using S suffix schedules.
Manufacturing tolerances
Nominal dimensions are not necessarily identical to the measured dimensions of every manufactured pipe; OD and wall thickness both carry manufacturing tolerance. Use the applicable product specification and manufacturer documentation for actual procurement.
⭐⭐⭐ Schedule 80 Pipe vs Structural HSS
A piping dimensional designation, not a structural design framework.
Schedule 80 pipe is a piping dimensional designation under ASME B36.10M. Structural HSS uses a different structural product and design framework, potentially with different dimensional standards. Do not use a Schedule 80 pipe table for structural design purposes without confirming the applicable structural specification.
⭐⭐⭐ Schedule 80 Pipe Visual Guide
Original diagrams explaining Schedule 80 anatomy and key comparisons.
⭐⭐⭐ Schedule 80 Pipe Worked Examples
These examples demonstrate the calculation and comparison process.
1. Calculate ID
2. Find Weight
3. Calculate 20 Foot Weight
4. Convert lb/ft to kg/m
5. Compare Schedule 40 and 80
6. Calculate Flow Area
⭐⭐⭐ Common Schedule 80 Pipe Mistakes
Most Schedule 80 errors trace back to one of these misunderstandings.
❌ Thinking Schedule 80 means 0.80 inch wall
Wall thickness varies substantially by NPS.
❌ Assuming Schedule 80 has one wall thickness for every NPS
Every NPS has its own specific Schedule 80 wall value.
❌ Confusing NPS with OD
NPS 12 and smaller have an actual OD larger than the nominal number.
❌ Confusing steel Schedule 80 with PVC Schedule 80
Different materials and governing standards despite the shared label.
❌ Confusing Schedule 80 with 80S
Carbon steel versus stainless steel, different standards.
❌ Assuming Schedule 80 equals a universal PSI rating
Pressure rating requires a full design calculation, not a schedule lookup.
❌ Treating XS as universally identical without checking size
XS matches Schedule 80 only through NPS 8, then diverges.
❌ Ignoring material grade, temperature, and corrosion allowance
All three affect actual design suitability beyond nominal dimensions.
❌ Confusing lb/ft with total pipe weight
Multiply by actual length for total quantity.
❌ Mixing pipe and structural HSS
Different dimensional and design standards may apply.
Frequently Asked Questions
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